35 3546

RAST 2.5 connectors, pitch 2.5/5.0 mm

RAST 2.5 chassis pin header, insulation displacement technology (IDT), with locking latch
contact pitch 5.0 mm

Approvals: VDE, cULus, CSA

Data Sheet (PDF)

Technical Data

Environmental conditions

Temperature range: -40 °C/+120 °C  *1

1) upper limit temperature (insulating body) RTI (electrical) of the UL Yellow Card

Materials

Insulating body: PA GF, V-0 according to UL94 – 3546 M13(S...)  *1

Contact pin: CuSn, tin-plated

1) component glow wire resistant (GWT 750 °C), testing acc. to IEC 60695-2-11, assessment acc. to IEC 60335-1 (flame < 2 s)

Connectable conductors for IDT area

Construction: discrete conductor, notched flat cable 2.5 mm

Section min.: 0,22 mm²

Section max.: 0,50 mm²

Insulation diameter: ≤ 1,65 mm

Electrical data (at Tamb 20 °C)

Rated current: 4 A (Tamb 60 °C)
2 A (Tamb 110 °C)
6 A (Tamb 85 °C, only with 3570)
4 A (Tamb 105 °C, only with 3570)

Rated voltage: 250 V AC  *1

1) according to IEC 60664/DIN EN 60664, CTI UL classification according to ANSI/UL 746A

Counterparts

Harnessing Equipment

Approved Cables

Approved Cables for 3546 Download (PDF)

Conductor Insulation Manufacturer
Typ Cross Section
(mm²)
Construction Lenght of Lay
(mm)
Surface
finishing
Diameter
(mm)
Material Temp. Range
(°C)
Name Designation Description
3546 0,2519 x Ø 0,13 mm6-1,30 ± 0,10PFA+180OmerinD1410024Silifon Style 1726-CN51YS
3546 0,257 x Ø 0,22 mm11Sn1,25 ± 0,10FEP+180OmerinD0108022Silifon E6YS 0,25mm²
3546 0,2514 x Ø 0,15 mm13Sn1,2FEP-90/+180SAB Bröckskes3349-9148Li6Yvz
3546 0,31/0,331 x 0,627/0,649 mm enameled wire--0,627-0,649PUR180IRCE2001915SALFLEX 180
3546 0,3417 x Ø 0,16 mm15 ± 5Sn1.58PVC-10/+80Leoni Changzhou10.097.XXXVYYYYYUL 1007 AWG 22
3546 0,3417 x Ø 0,16 mm ± 0,00818 ± 2Sn1,58 ± 0,05PVC-40/+80BizLink Changzhou10.097.xxxYYYYYUL 1007 AWG 22
3546 0,357 x Ø 0,254 mm24 ± 3-1,5 ± 0,05PVC+5/+70Leoni Kablo Turkiye60000003LLiY 1x0,35 BL
3546 0,357 x 0,254 mm22-1,35 ± 0,05PVC-40/+105Leoni83000002_LiYYW _ x 0,35 BL
3546 0,357 x Ø 0,26 mm11Sn1,35 ± 0,05FEP-55/+150Leoni89A00019LI6Y6Y 1x0,35 SN AWG22
3546 0,3512 x Ø 0,19 mm14Sn1,30 ± 0,05PVC-40/+105TelefonikaTT1-4142FLRY-B 0,35mm²
3546 0,3512 x Ø 0,193 mm15 ± 10 %-1,40 ± 0,05PVC-15/+70VercaviHP 1035...03FR2 1 x 0,35 mm²
3546 0,357 x Ø 0,254 mm< 20Sn1,65 ± 0,10PVC105BaohingC0608104AWG 22
3546 0,357 x Ø 0,26 mm15 ± 3-1,45 ± 0,10PVC-40/+70Cablena40.028.300.2LiY 0,35 mm²
3546 0,357 x Ø 0,254 mm8,5Sn1,24 ± 1,30PTFE+200HEW-CDT29670HEW-PTFE-Aderleitung
3546 0,357 x Ø 0,245 mm16.8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22---S5AWG 22 (0,35 mm²) UL1569
3546 0,3512 x Ø 0,19316,8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22----S1AWG22
3546 0,357 x Ø 0,26 mm10Sn1,35 ± 0,05FEP-25/+180Leoni89030535ALI6Y6Y 1x0,35 SN
3546 0,3512 x Ø 0,2027Sn1,4 ± 0,1PVC+70Leoni88730860ALiY 1x0,35 SN SKT
3546 0,357 x Ø 0,254 mm-1,35 ± 0,1PVC TI 2-30/+60Leoni83013161AS03VV-F 2x0,35/7 BL 4,4 SKT
3546 0,357 x Ø 0,254 mmSn1,35 ± 0,05PVC-30/+60Leoni83013160#S03VV-F 2 x 0,35/ Sn 4,4 SKT
3546 0,3512 x Ø 0,21 mm20 ± 5%Sn1,20–1,30PVC-40/+105Cablena06.102.xxx.xFLRY-B 0,35 SN
3546 0,357 x Ø 0,25 mm20,32Sn1,55 ± 0,05XLPE+125Wuxi Xinhongye3266-221-17UL AWM 3266 XLPE AWG32-10~
3546 0,3545 x Ø 0,10 mm4,8-1,30 ± 0,10PVC+80Leoni83200509LIFYIIY
3546 0,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,4 ± 0,05PVC-40/+105BizLink Changzhou20.0379.xxxYYYYYLiYW 0,38
3546 0,3812 x Ø 0,194 mm15 ± 1,5-1,58 ± 0,02PVC-40/+105Leoni89170840ALiYW 1x0,38 BL (AWG22/ 12)
3546 0,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,45 ± 0,05PVC-40/+70BizLink Changzhou20.0584.xxxYYYYYLiY 0,38
3546 0,3812 x Ø 0,20 mm15Sn1,57 ± 0,05PVC-40/+105KBE Elektrotechnik GmbH4100224010194KAWG 22 UL Style 1569/ 1007
3546 0,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,4 ± 0,05PVC-40/+70BizLink Changzhou20.0378.xxxYYYYYLiY 0,38
3546 0,3812 x Ø 0,203 mm14,4 ± 10 %Sn1,35 ± 0,05TETE-302-100/+180HEW23069TETE 0,38 mm²
3546 0,3812 x Ø 0,20 mm27-1,4 ± 0,1PVC+5/+90Leoni88730856KLiYW 1x0,38 BL
3546 0,3812 x Ø 0,194 mm ± 0,00615 ± 10-1,40 ± 0,05PVC-40/+70Cablena2336 BlueLiY 0,38
3546 0,3812 x 0,183 mm37-1,29-1,45PVC-15/+70PrysmianPRYSMIAN LiY 0,38 mm²LiY 0,38 mm²
3546 0,3812 x Ø 0,19415 +/- 2-1,45 ± 0,1PVC-15/+70Leoni ChinaLC-10-0581LiY 0,38 mm²
3546 0,3812 x Ø 0,21 mm35Sn1,4 -0,2PVC-40/+105Leoni76783016KFLRY 0,35 SN-B
3546 0,3812 x Ø 0,194 mm15Sn1,58 + 0,02/-0,03PVC lead-free+105Leoni, Mexico89170842ALIYW 0,38 Sn AWG 22/12 UL1569 CSA T1
3546 0,3812 x Ø 0,20 mm27-1,4 ± 0,1PVC lead-free+70Leoni88730855ALIY 1x0,38 BL 70°C
3546 0,3819 x Ø 0,16 mm12,5-1,09 ± 0,10ETFE+150Habia572xx2219/XXMIL-W-22759/18
3546 0,387 x 0,254 mm +/-0,0116Sn1,55 +/- 0,20XLPE125Showa3266 22#TSAWG22-BLK
3546 0,3919 x Ø 0,17 mm15.2Sn1,60 ± 0,1PVC-30/+105Leoni89760101ALiYW 0,39 SN AWG 22

Approved Cables for 3546 S01

Conductor Insulation Manufacturer
Typ Cross Section
(mm²)
Construction Lenght of Lay
(mm)
Surface
finishing
Diameter
(mm)
Material Temp. Range
(°C)
Name Designation Description
3546 S010,237 x Ø 0,203 mm
ribbon cable
16Sn1,35 ± 0,05PVC+105Klasing50253xxFL-ZGL XXx0,23 1,35 R2,5
3546 S010,2514 x Ø 0,15 mm13Sn1,2FEP-90/+180SAB Bröckskes3349-9148Li6Yvz
3546 S010,347 x Ø 0,254 mm12Sn1,5 + 0,02Polyolefin+125Nexans449169EPX125 FR 22/7 AWG 22
3546 S010,347 x Ø 0,25 mm12,6Sn1,29 ± 0,05PVC+80Medi14019109UL-LIYY 4x AWG 22
3546 S010,347 x Ø 0,25 mm< 28-1,55PVC+70Medi601340431LIYY 4 x 0,34 mm²
3546 S010,3417 x Ø 0,16 mm ± 0,00818 ± 2Sn1,58 ± 0,05PVC-40/+80BizLink Changzhou10.097.xxxYYYYYUL 1007 AWG 22
3546 S010,347 x Ø 0,25 mm14,3-1,55 ± 0,05PVC+70Medi60134043XLIYY 4 x 0,34 mm²
3546 S010,347 x Ø 0,26 mm15-1,40 ± 0,10TPE SEBS 55 D-40/+120KBE1500340110250SLI 32Y 0,34 mm²
3546 S010,3417 x Ø 0,16 mm15 ± 5Sn1.58PVC-10/+80Leoni Changzhou10.097.XXXVYYYYYUL 1007 AWG 22
3546 S010,357 x Ø 0,26 mm11Sn1,35 ± 0,05FEP-55/+150Leoni89A00019LI6Y6Y 1x0,35 SN AWG22
3546 S010,357 x Ø 0,26 mm10Sn1,35 ± 0,05FEP-25/+180Leoni89030535ALI6Y6Y 1x0,35 SN
3546 S010,357 x Ø 0,245 mm16.8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22---S5AWG 22 (0,35 mm²) UL1569
3546 S010,357 x Ø 0,254 mm< 20Sn1,65 ± 0,10PVC105BaohingC0608104AWG 22
3546 S010,357 x 0,254 mm22-1,35 ± 0,05PVC-40/+105Leoni83000002_LiYYW _ x 0,35 BL
3546 S010,357 x Ø 0,25 mmSn1,25 ± 0,10FEP-50/+180SontecBT-6901SL-FEP
3546 S010,357 x Ø 0,25 mm20,32Sn1,55 ± 0,05XLPE+125Wuxi Xinhongye3266-221-17UL AWM 3266 XLPE AWG32-10~
3546 S010,357 x Ø 0,25 mm7,8Sn1,60 ± 0,10Special PVC+105Medi120227…UL Schaltlitze AWG 22
3546 S010,3812 x Ø 0,200 mm15Sn1,57 ± 0,02PVC-25/+105KBE4100222110194KAWG 22
3546 S010,3819 x Ø 0,16 mm12,5-1,09 ± 0,10ETFE+150Habia572xx2219/XXMIL-W-22759/18
3546 S010,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,4 ± 0,05PVC-40/+70BizLink Changzhou20.0378.xxxYYYYYLiY 0,38
3546 S010,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,4 ± 0,05PVC-40/+105BizLink Changzhou20.0379.xxxYYYYYLiYW 0,38
3546 S010,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,45 ± 0,05PVC-40/+70BizLink Changzhou20.0584.xxxYYYYYLiY 0,38
3546 S010,3919 x Ø 0,17 mm15.2Sn1,60 ± 0,1PVC-30/+105Leoni89760101ALiYW 0,39 SN AWG 22
3546 S010,516 x Ø 0,20 mm32 ± 3-2,1 ± 0,05PVC-5/+70Leoni Kablo Turkiye60700100AH05V-K 1x0,5 BL

Connector systems with insulation displacement and crimp technology require suitable cables and accurate processing. In order to assure safe function of the connectors they must be processed with Lumberg harnessing equipment (series 97), according to Lumberg harnessing instructions, using cables approved by Lumberg. Do not hesitate to contact us if you have any questions!

The cables listed here have been tested in the laboratory and have been approved suitable for the specified connector type. Lumberg cannot assume warranty for possible modifications on the part of the cable manufacturer. It is the user’s responsibility to ensure the compatibility of the chosen components and their appropriateness for the intended application.

04/2019

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Poles / Product Inquiry

Designation Poles PU
(pieces)
MDQ
(pieces)
RFQ
(pieces)
3546 0225001,000
3546 0335001,000
3546 0445001,000
3546 0555001,000
3546 0665001,000
3546 0775001,000
3546 0885001,000
3546 0995001,000
3546 10105001,000

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