35 3545

RAST 2.5 connectors, pitch 2.5/5.0 mm

RAST 2.5 chassis pin header, insulation displacement technology (IDT), with locking latch
contact pitch 2.5 mm

Approvals: VDE, cULus

Technical Data

Environmental conditions

Temperature range: -40 °C/+130 °C  *1

1) upper limit temperature (insulating body) RTI (electrical) of the UL Yellow Card

Materials

Insulating body: PA GF, V-0 according to UL94  *1

Contact pin: CuSn, tin-plated

1) component glow wire resistant acc. to IEC 60695-2-11 and IEC 60335-1 respectively (GWT 750 °C without flame)

Connectable conductors for IDT area

Construction: discrete conductor, notched flat cable 2.5 mm

Section min.: 0,22 mm²

Section max.: 0,50 mm²

Insulation diameter: ≤ 1,65 mm

Electrical data (at Tamb 20 °C)

Rated current: 4 A (TU 60 °C)
2 A (TU 100 °C)

Rated voltage: 32 V AC

Counterparts

Harnessing Equipment

Approved Cables

Approved Cables for 3545

Conductor Insulation Manufacturer
Cross Section
(mm²)
Construction Lenght of Lay
(mm)
Surface
finishing
Diameter
(mm)
Material Temp. Range
(°C)
Name Designation Description
0,2519 x Ø 0,13 mm6-1,30 ± 0,10PFA+180OmerinD1410024Silifon Style 1726-CN51YS
0,257 x Ø 0,22 mm11Sn1,25 ± 0,10FEP+180OmerinD0108022Silifon E6YS 0,25mm²
0,2514 x Ø 0,15 mm13Sn1,2FEP-90/+180SAB Bröckskes3349-9148Li6Yvz
0,31/0,331 x 0,627/0,649 mm enameled wire--0,627-0,649PUR180IRCE2001915SALFLEX 180
0,3417 x Ø 0,16 mm15 ± 5Sn1.58PVC-10/+80Leoni Changzhou10.097.XXXVYYYYYUL 1007 AWG 22
0,357 x 0,254 mm22-1,35 ± 0,05PVC-40/+105Leoni83000002_LiYYW _ x 0,35 BL
0,357 x Ø 0,245 mm16.8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22---S5AWG 22 (0,35 mm²) UL1569
0,3512 x Ø 0,19 mm14Sn1,30 ± 0,05PVC-40/+105TelefonikaTT1-4142FLRY-B 0,35mm²
0,357 x Ø 0,254 mm8,5Sn1,24 ± 1,30PTFE+200HEW-CDT29670HEW-PTFE-Aderleitung
0,3512 x Ø 0,19316,8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22----S1AWG22
0,3512 x Ø 0,2027Sn1,4 ± 0,1PVC+70Leoni88730860ALiY 1x0,35 SN SKT
0,357 x Ø 0,254 mmSn1,35 ± 0,05PVC-30/+60Leoni83013160#S03VV-F 2 x 0,35/ Sn 4,4 SKT
0,357 x Ø 0,254 mm-1,35 ± 0,1PVC TI 2-30/+60Leoni83013161AS03VV-F 2x0,35/7 BL 4,4 SKT
0,357 x Ø 0,254 mm< 20Sn1,65 ± 0,10PVC105BaohingC0608104AWG 22
0,357 x Ø 0,26 mm10Sn1,35 ± 0,05FEP-25/+180Leoni89030535ALI6Y6Y 1x0,35 SN
0,357 x Ø 0,26 mm11Sn1,35 ± 0,05FEP-55/+150Leoni89A00019LI6Y6Y 1x0,35 SN AWG22
0,357 x Ø 0,26 mm15 ± 3-1,45 ± 0,10PVC-40/+70Cablena40.028.300.2LiY 0,35 mm²
0,357 x Ø 0,25 mm20,32Sn1,55 ± 0,05XLPE+125Wuxi Xinhongye3266-221-17UL AWM 3266 XLPE AWG32-10~
0,3545 x Ø 0,10 mm4,8-1,30 ± 0,10PVC+80Leoni83200509LIFYIIY
0,3512 x Ø 0,193 mm15 ± 10 %-1,40 ± 0,05PVC-15/+70VercaviHP 1035...03FR2 1 x 0,35 mm²
0,3812 x Ø 0,203 mm14,4 ± 10 %Sn1,35 ± 0,05TETE-302-100/+180HEW23069TETE 0,38 mm²
0,3812 x Ø 0,2 mm27-1,40 ± 0,1PVC-15/+70Leoni88730856KLIYW 1 x 0,38 BL
0,3812 x Ø 0,194 mm ± 0,00615 ± 10-1,40 ± 0,05PVC-40/+70Cablena2336 BlueLiY 0,38
0,387 x 0,254 mm +/-0,0116Sn1,55 +/- 0,20XLPE125Showa3266 22#TSAWG22-BLK
0,3812 x 0,183 mm37-1,29-1,45PVC-15/+70PrysmianPRYSMIAN LiY 0,38 mm²LiY 0,38 mm²
0,3812 x Ø 0,19415 +/- 2-1,45 ± 0,1PVC-15/+70Leoni ChinaLC-10-0581LiY 0,38 mm²
0,3812 x Ø 0,21 mm35Sn1,4 -0,2PVC-40/+105Leoni76783016KFLRY 0,35 SN-B
0,3812 x Ø 0,194 mm15Sn1,58 + 0,02/-0,03PVC lead-free+105Leoni, Mexico89170842ALIYW 0,38 Sn AWG 22/12 UL1569 CSA T1
0,3812 x Ø 0,20 mm27-1,4 ± 0,1PVC lead-free+70Leoni88730855ALIY 1x0,38 BL 70°C
0,3819 x Ø 0,16 mm12,5-1,09 ± 0,10ETFE+150Habia572xx2219/XXMIL-W-22759/18
0,3812 x Ø 0,194 mm15 ± 1,5-1,58 ± 0,02PVC-40/+105Leoni89170840ALiYW 1x0,38 BL (AWG22/ 12)
0,3919 x Ø 0,17 mm15.2Sn1,60 ± 0,1PVC-30/+105Leoni89760101ALiYW 0,39 SN AWG 22

Approved Cables for 3545 S01

Conductor Insulation Manufacturer
Cross Section
(mm²)
Construction Lenght of Lay
(mm)
Surface
finishing
Diameter
(mm)
Material Temp. Range
(°C)
Name Designation Description
0,237 x Ø 0,203 mm ribbon cable16Sn1,35 ± 0,05PVC+105Klasing50253xxFL-ZGL XXx0,23 1,35 R2,5
0,2514 x Ø 0,15 mm13Sn1,2FEP-90/+180SAB Bröckskes3349-9148Li6Yvz
0,347 x Ø 0,254 mm12Sn1,5 + 0,02Polyolefin+125Nexans449169EPX125 FR 22/7 AWG 22
0,347 x Ø 0,25 mm14,3-1,55 ± 0,05PVC+70Medi60134043XLIYY 4 x 0,34 mm²
0,3417 x Ø 0,16 mm15 ± 5Sn1.58PVC-10/+80Leoni Changzhou10.097.XXXVYYYYYUL 1007 AWG 22
0,347 x Ø 0,25 mm12,6Sn1,29 ± 0,05PVC+80Medi14019109UL-LIYY 4x AWG 22
0,347 x Ø 0,26 mm15-1,40 ± 0,10TPE SEBS 55 D-40/+120KBE1500340110250SLI 32Y 0,34 mm²
0,347 x Ø 0,25 mm< 28-1,55PVC+70Medi601340431LIYY 4 x 0,34 mm²
0,357 x Ø 0,25 mmSn1,25 ± 0,10FEP-50/+180SontecBT-6901SL-FEP
0,357 x Ø 0,25 mm20,32Sn1,55 ± 0,05XLPE+125Wuxi Xinhongye3266-221-17UL AWM 3266 XLPE AWG32-10~
0,357 x Ø 0,25 mm7,8Sn1,60 ± 0,10Special PVC+105Medi120227…UL Schaltlitze AWG 22
0,357 x 0,254 mm22-1,35 ± 0,05PVC-40/+105Leoni83000002_LiYYW _ x 0,35 BL
0,357 x Ø 0,254 mm< 20Sn1,65 ± 0,10PVC105BaohingC0608104AWG 22
0,357 x Ø 0,245 mm16.8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22---S5AWG 22 (0,35 mm²) UL1569
0,357 x Ø 0,26 mm10Sn1,35 ± 0,05FEP-25/+180Leoni89030535ALI6Y6Y 1x0,35 SN
0,357 x Ø 0,26 mm11Sn1,35 ± 0,05FEP-55/+150Leoni89A00019LI6Y6Y 1x0,35 SN AWG22
0,3819 x Ø 0,16 mm12,5-1,09 ± 0,10ETFE+150Habia572xx2219/XXMIL-W-22759/18
0,3812 x Ø 0,200 mm15Sn1,57 ± 0,02PVC-25/+105KBE4100222110194KAWG 22
0,3919 x Ø 0,17 mm15.2Sn1,60 ± 0,1PVC-30/+105Leoni89760101ALiYW 0,39 SN AWG 22

Connector systems with insulation displacement and crimp technology require suitable cables and accurate processing. In order to assure safe function of the connectors they must be processed with Lumberg harnessing equipment (series 97), according to Lumberg harnessing instructions, using cables approved by Lumberg. Do not hesitate to contact us if you have any questions!

The cables listed here have been tested in the laboratory and have been approved suitable for the specified connector type. Lumberg cannot assume warranty for possible modifications on the part of the cable manufacturer. It is the user’s responsibility to ensure the compatibility of the chosen components and their appropriateness for the intended application.

04/2018

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Poles / Product Inquiry

Designation Poles PU
(pieces)
MDQ
(pieces)
RFQ
(pieces)
3545 0225001,000
3545 0335001,000
3545 0445001,000
3545 0555001,000
3545 0665001,000
3545 0775001,000
3545 0885001,000
3545 0995001,000
3545 10105001,000
3545 11115001,000
3545 12125001,000
3545 13135001,000
3545 14145001,000
3545 15155001,000
3545 16165001,000
3545 17175001,000
3545 18185001,000
3545 19195001,000
3545 20205001,000

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