35
< 3542 >

RAST 2.5 connectors, pitch 2.5/5.0 mm

RAST 2.5 pin header, insulation displacement technology (IDT), with locking latch
contact pitch 5.0 mm

Approvals: VDE, cULus
Data Sheet (PDF)

Technical Data

Environmental conditions

Temperature range: -40 °C/+120 °C  *1

1) upper limit temperature (insulating body) RTI (electrical) of the UL Yellow Card

Materials

Insulating body: PA GF, V-0 according to UL94 – 3542 M13(S...)  *1

Contact pin: CuSn, tin-plated

1) component glow wire resistant (GWT 750 °C), testing acc. to IEC 60695-2-11, assessment acc. to IEC 60335-1 (flame < 2 s)

Connectable conductors for IDT area

Construction: discrete conductor, notched flat cable 2.5 mm

Section min.: 0.22 mm²

Section max.: 0.38 mm²

Insulation diameter: ≤ 1.65 mm

Note: Most products are available with different IDT contact variants. Please note the section Approved Cables below.

Electrical data (at Tamb 20 °C)

Rated current: 4 A (0.22–0.38 mm², Tamb 60 °C, VDE)
2 A (0.22–0.38 mm², Tamb 110 °C, VDE)
4 A (0.34 mm², cULus)
2 A (0.25 mm², cULus)

Rated voltage: 250 V AC  *1

1) according to IEC 60664/DIN EN 60664, CTI UL classification according to ANSI/UL 746A

Counterparts

Harnessing Equipment

Approved Cables

Approved Cables for 3542 Download (PDF)

Conductor Insulation Manufacturer
Typ Cross Section
(mm²)
Construction Lenght of Lay
(mm)
Surface
finishing
Diameter
(mm)
Material Temp. Range
(°C)
Name Designation Description
3542 0,227 x Ø 0,194 mm ± 0,00616 ± 1,6-1,4 ± 0,05PVC-5/+90Jiangsu JiangyangLiYW 0,22 mm²LiYW 0,22 mm²
3542 0,2211 x Ø 0,16 mm ± 0,0048,7 ± 0,87Sn1,45 ± 0,1PVC80Jiangsu JiangyangUL 1007 24AWGAWM 1007 AWG 24
3542 0,2211 x Ø 0,16 mm ± 0,0048,7 ± 0,87Sn1,45 ± 0,1PVC105Jiangsu JiangyangUL 1569 24AWGAWM 1569 24AWG
3542 0,247 x Ø 0,21 mm13 ± 1,3-1.2TPE SEBS-40/+125Cablena52027FLR31Y
3542 0,247 x Ø 0,21 mm22 ± 2,5-1,35 ± 0,05PVC-15/+70Cablena10.127.xxxS03V-R 0.25
3542 0,257 x Ø 0,22 mm11Sn1,25 ± 0,10FEP+180OmerinD0108022Silifon E6YS 0,25mm²
3542 0,2519 x Ø 0,13 mm6-1,30 ± 0,10PFA+180OmerinD1410024Silifon Style 1726-CN51YS
3542 0,2514 x Ø 0,15 mm13Sn1,2FEP-90/+180SAB Bröckskes3349-9148Li6Yvz
3542 0,2519 x Ø 0,13 mm≤ 10Sn1PFA-90/+260OmerinFT2109aSiliflon EPFA
3542 0,257 x Ø 0,21 mm20,4 ± 2-1,30 ± 0,1PVC-15/+70VercaviHP1025----04FR/2 1 x 0,25 mm²
3542 0,31/0,331 x 0,627/0,649 mm enameled wire--0,627-0,649PUR180IRCE2001915SALFLEX 180
3542 0,3417 x Ø 0,16 mm15 ± 5Sn1.58PVC-10/+80Leoni Changzhou10.097.XXXVYYYYYUL 1007 AWG 22
3542 0,3417 x Ø 0,16 mm ± 0,00818 ± 2Sn1,58 ± 0,05PVC-40/+80BizLink Changzhou10.097.xxxYYYYYUL 1007 AWG 22
3542 0,347 x Ø 0,26 mm15Sn1,35 ± 0,05PVC-15/+105KBE730034026001AJLIZWYW 2 x 0,34 mm²
3542 0,357 x Ø 0,254 mm8,5Sn1,24 ± 1,30PTFE+200HEW-CDT29670HEW-PTFE-Aderleitung
3542 0,3545 x Ø 0,10 mm4,8-1,30 ± 0,10PVC+80Leoni83200509LIFYIIY
3542 0,357 x Ø 0,25 mm20,32Sn1,55 ± 0,05XLPE+125Wuxi Xinhongye3266-221-17UL AWM 3266 XLPE AWG32-10~
3542 0,357 x Ø 0,254 mmSn1,35 ± 0,05PVC-30/+60Leoni83013160#S03VV-F 2 x 0,35/ Sn 4,4 SKT
3542 0,357 x Ø 0,254 mm-1,35 ± 0,1PVC TI 2-30/+60Leoni83013161AS03VV-F 2x0,35/7 BL 4,4 SKT
3542 0,3512 x Ø 0,2027Sn1,4 ± 0,1PVC+70Leoni88730860ALiY 1x0,35 SN SKT
3542 0,3512 x Ø 0,19316,8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22----S1AWG22
3542 0,357 x 0,254 mm22-1,35 ± 0,05PVC-40/+105Leoni83000002_LiYYW _ x 0,35 BL
3542 0,3512 x Ø 0,193 mm15 ± 10 %-1,40 ± 0,05PVC-15/+70VercaviHP 1035...03FR2 1 x 0,35 mm²
3542 0,3512 x Ø 0,19 mm14Sn1,30 ± 0,05PVC-40/+105TelefonikaTT1-4142FLRY-B 0,35mm²
3542 0,357 x Ø 0,245 mm16.8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22---S5AWG 22 (0,35 mm²) UL1569
3542 0,357 x Ø 0,26 mm10Sn1,35 ± 0,05FEP-25/+180Leoni89030535ALi6Y6Y 1x0,35 mm² SN
3542 0,357 x Ø 0,26 mm11Sn1,35 ± 0,05FEP-55/+150Leoni89A00019LI6Y6Y 1x0,35 SN AWG22
3542 0,357 x Ø 0,26 mm15 ± 3-1,45 ± 0,1PVC-40/+70Cablena40.028.300.2LiY 0,35 mm²
3542 0,3512 x Ø 0,21 mm20 ± 5%Sn1,20–1,30PVC-40/+105Cablena06.102.xxx.xFLRY-B 0,35 SN
3542 0,3512 x Ø 0,194 mm15Sn1,57 ± 0,05PVC-40/+105KBE4100224010194KAWG 22 UL/ AWM-Style 1569/ 1007
3542 0,357 x Ø 0,254 mm24 ± 3-1,5 ± 0,05PVC+5/+70Leoni60000003LLiY 1x0,35 BL
3542 0,357 x Ø 0,236 mm19-1.45PVC≤ +70Deka2050110313LiY/ H05V-K 0,35 mm²
3542 0,357 x Ø 0,245 mm16.8Sn1,35 -0,05/+0,10PVC-15/+105VercaviHH1035NE00SFFR 3/2 1 x 0,35 mm² AWG 22
3542 0,3612 x Ø 0,194 mm15 ± 1,5-1,58 ± 0,02PVC-10/+105Leoni89170840ALiYW 1 x 0,38 mm² BL (AWG 22/ 12)
3542 0,3812 x Ø 0,203 mm14,4 ± 10 %Sn1,35 ± 0,05TETE-302-100/+180HEW23069TETE 0,38 mm²
3542 0,3819 x Ø 0,16 mm12,5-1,09 ± 0,10ETFE+150Habia572xx2219/XXMIL-W-22759/18
3542 0,3812 x Ø 0,20 mm27-1,4 ± 0,1PVC lead-free+70Leoni88730855ALIY 1x0,38 BL 70°C
3542 0,3812 x Ø 0,194 mm15Sn1,58 + 0,02/-0,03PVC lead-free+105Leoni, Mexico89170842ALIYW 0,38 Sn AWG 22/12 UL1569 CSA T1
3542 0,3812 x Ø 0,2 mm +0,0135 ± 2Sn1,40 -0,2PVC-40/+105Leoni76783016KFLRY 0,35 SN-B
3542 0,3812 x Ø 0,19415 +/- 2-1,45 ± 0,1PVC-15/+70Leoni ChinaLC-10-0581LiY 0,38 mm²
3542 0,3812 x 0,183 mm37-1,29-1,45PVC-15/+70PrysmianPRYSMIAN LiY 0,38 mm²LiY 0,38 mm²
3542 0,387 x 0,254 mm +/-0,0116Sn1,55 +/- 0,20XLPE125Showa3266 22#TSAWG22-BLK
3542 0,3812 x Ø 0,194 mm ± 0,00615 ± 10-1,40 ± 0,05PVC-40/+70Cablena2336 BlueLiY 0,38
3542 0,3812 x Ø 0,20 mm27-1,4 ± 0,1PVC+5/+90Leoni88730856KLiYW 1x0,38 BL
3542 0,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,4 ± 0,05PVC-40/+70BizLink Changzhou20.0378.xxxYYYYYLiY 0,38
3542 0,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,4 ± 0,05PVC-40/+105BizLink Changzhou20.0379.xxxYYYYYLiYW 0,38
3542 0,3812 x Ø 0,194 mm ± 0,00615 ± 1,5-1,45 ± 0,05PVC-40/+70BizLink Changzhou20.0584.xxxYYYYYLiY 0,38
3542 0,3919 x Ø 0,17 mm15.2Sn1,60 ± 0,1PVC-30/+105Leoni89760101ALiYW 0,39 SN AWG 22

Approved Cables for 3542 S01

Conductor Insulation Manufacturer
Typ Cross Section
(mm²)
Construction Lenght of Lay
(mm)
Surface
finishing
Diameter
(mm)
Material Temp. Range
(°C)
Name Designation Description
3542 S010,237 x Ø 0,203 mm
ribbon cable
16Sn1,35 ± 0,05PVC+105Klasing50253xxFL-ZGL XXx0,23 1,35 R2,5
3542 S010,2514 x Ø 0,15 mm13Sn1,2FEP-90/+180SAB Bröckskes3349-9148Li6Yvz
3542 S010,347 x Ø 0,254 mm12Sn1,5 + 0,02Polyolefin+125Nexans449169EPX125 FR 22/7 AWG 22
3542 S010,347 x Ø 0,25 mm12,6Sn1,29 ± 0,05PVC+80Medi14019109UL-LIYY 4x AWG 22
3542 S010,347 x Ø 0,25 mm< 28-1,55PVC+70Medi601340431LIYY 4 x 0,34 mm²
3542 S010,347 x Ø 0,25 mm14,3-1,55 ± 0,05PVC+70Medi60134043XLIYY 4 x 0,34 mm²
3542 S010,347 x Ø 0,26 mm15-1,40 ± 0,10TPE SEBS 55 D-40/+120KBE1500340110250SLI 32Y 0,34 mm²
3542 S010,3417 x Ø 0,16 mm15 ± 5Sn1.58PVC-10/+80Leoni Changzhou10.097.XXXVYYYYYUL 1007 AWG 22
3542 S010,357 x Ø 0,25 mm7,8Sn1,60 ± 0,10Special PVC+105Medi120227…UL Schaltlitze AWG 22
3542 S010,357 x Ø 0,25 mm20,32Sn1,55 ± 0,05XLPE+125Wuxi Xinhongye3266-221-17UL AWM 3266 XLPE AWG32-10~
3542 S010,357 x Ø 0,25 mmSn1,25 ± 0,10FEP-50/+180SontecBT-6901SL-FEP
3542 S010,357 x 0,254 mm22-1,35 ± 0,05PVC-40/+105Leoni83000002_LiYYW _ x 0,35 BL
3542 S010,357 x Ø 0,245 mm16.8Sn1,55 ± 0,1PVC-25/+105VercaviHJ1X22---S5AWG 22 (0,35 mm²) UL1569
3542 S010,357 x Ø 0,26 mm10Sn1,35 ± 0,05FEP-25/+180Leoni89030535ALi6Y6Y 1x0,35 mm² SN
3542 S010,357 x Ø 0,26 mm11Sn1,35 ± 0,05FEP-55/+150Leoni89A00019LI6Y6Y 1x0,35 SN AWG22
3542 S010,3512 x Ø 0,21 mm23 ± 2Sn1,4 -0,2PVC-40/+105CoficabEFYBSN035xxyyFLRY-B 0,35 sn
3542 S010,3819 x Ø 0,16 mm12,5-1,09 ± 0,10ETFE+150Habia572xx2219/XXMIL-W-22759/18
3542 S010,3812 x Ø 0,200 mm15Sn1,57 ± 0,02PVC-25/+105KBE4100222110194KAWG 22
3542 S010,3819 x Ø 0,15 mm12 ± 3Sn1,42 ± 0,10FEP-50/+180Yang Tai40.002.23.0001UL 1332 AWG 22
3542 S010,3919 x Ø 0,17 mm15.2Sn1,60 ± 0,1PVC-30/+105Leoni89760101ALiYW 0,39 SN AWG 22
3542 S010,516 x Ø 0,20 mm32 ± 3-2,1 ± 0,05PVC-5/+70Leoni60700100AH05V-K 1x0,5 BL
3542 S010,516 x Ø 0,194 mm18-2,15 ± 0,05PVC-40/+70Cablena16703200H05V-K 0,50

Connector systems with insulation displacement and crimp technology require suitable cables and accurate processing. In order to assure safe function of the connectors they must be processed with Lumberg harnessing equipment (series 97), according to Lumberg processing instructions, using cables approved by Lumberg. Do not hesitate to contact us if you have any questions!

The cables listed here have been tested in the laboratory and have been approved suitable for the specified connector type. Lumberg cannot assume warranty for possible modifications on the part of the cable manufacturer. It is the user’s responsibility to ensure the compatibility of the chosen components and their appropriateness for the intended application.

04/2024

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Poles / Product Inquiry

Designation Poles PU
(pieces)
MDQ
(pieces)
RFQ
(pieces)
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(notes)
3542 0225001,000
3542 0335001,000
3542 0445001,000
3542 0555001,000
3542 0665001,000
3542 0775001,000
3542 0885001,000
3542 0995001,000
3542 10105001,000

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